IMPACT Team

Our Team:

Dr. Mark Wilkinson Charles Freeman
William Cox Phil Lewellen
Steve Kessler Alex Maag
Dave Steckler Dave Marro
Dr. Alain Bourhis David Schlier
Francis X. McConville

Paul Vernucci

Leslie Bromberg

Sam Williams

 

Dr. Mark Wilkinson
President

As the basis of founding the firm 1999, Dr. Wilkinson utilizes his technical and management strengths to optimize our client's process development programs from high levels inside client organizations. Dr. Wilkinson holds a PhD in Chemical Engineering from MIT.

SNAPSHOT:

Knowledge
Technical Management - 40+ Person Staffs
- $13MM + R&D Budgets
Pharmaceuticals - Protein and Peptide development/production
- Crystallization science
- Time release hydrogels
- cGMP Implementation
- Clinical trial design

MicroElectronics - High-purity gas and liquid chemical production
Environmental - Thermal processes
- Radioactive wastes
Engineering Science - Computational Fluid Dynamics/Modeling
- Thermodynamics
- Process Control
- Statistical Exper. Design

Experience Education

IMPACT Technology Development – Founder
Molten Metal Technology
Cabot Corporation
Holds 8 U.S. Patents

MIT   - PH.D., Chemical Engineering
McGill University   - B.Eng., Chemical Engineering

William Cox
Executive Vice President of Business Development

Mr. Cox is a technically-oriented sales and marketing professional with the goal of growing the overall IMPACT business as well as offering his capabilities to our clients. Mr. Cox holds a B.S. in Chemical Engineering from Northeastern University.

SNAPSHOT:

Knowledge
Sales/Marketing - Tool Development
- Points of Difference Analysis
- Value Dollarization
- Investment Return Analysis (IRA/ROI)
- Competitive Research
Engineering - Strategic Technology Development
- System Development
- Process Economics

Work Flow Processes - Analysis
- Implementation
- Optimization

Experience Education
IMPACT Technology Development
Kendro Lab. Products
CARR Separations
Molten Metal Technology
Badger Engineering
DuPont
Hoechst Celanese
Holds 1 U.S. Patent

Northeastern University - B.S., Chemical Engineering

 

Steve Kessler
Chief Technical Officer

Mr. Kessler offers his extensive experience in the field of bioseparations and the development of medical devices to our clients. Mr. Kessler holds a M.Eng., Chemical from Stevens Inst. of Technology.

SNAPSHOT:

Knowledge
Applied Separations - Filtration
- Membrane Technology
- Process Chromatography
- Centrifugation
Engineering Science - Separation Theory
- Rheology/Fluid Dynamics
- Mixing
- Particle Technology
Medical Devices - Therapeutic
- Diagnostic

Polymer Technology - Gels/Coatings
- Biomaterials
- Molding/Encapsulation
- Formulation
Intellectual Property - Searches/Validity
- Strategy
Experience Education
IMPACT Technology Development
Kendro Lab. Products
CARR Separations
Sepracor & Affiliates
Millipore Corp.
Becton, Dickinson & Co.
Holds 10 U.S. Patents

Stevens Institute of Technology - B.S., Chemical Engineering
- M. Eng., Chemical

Dave Steckler
VP, Engineering

Mr. Steckler leads the team’s technical project managers who define and execute process development programs and engineering design projects for our customers.  Mr. Steckler received his M.S. in Chemical Engineering from MIT and has extensive experience managing process technology, capital projects, and manufacturing operations in the chemical and energy process industries.

SNAPSHOT:

Knowledge
Project Management
- Multi-discipline project teams
- Up to $20MM capital projects
- Scale-up of new processes
- Technology transfer to manufacturing
- Commercialization of new products
Operations Management
- Chemical facility manager
- 85 person staff
- $20MM annual budget
- Global operations

Fine Particles
- High-purity electronics applications
- Imaging / printing
- Fumed silica /silicones
Energy/Environment
- Thermal processes /gasification
- Waste recycling / biofuels
Process Improvement
- Process Simulation
- DMAIC
- Lean Manufacturing
- Process Control
Experience Education
Cabot Corporation
Molten Metal Tech.
The Dow Chemical Co.
Massachusetts Institute of Technology
  - M.S., Chemical Engineering Practice
Vanderbilt University,
  - B.Eng., Chemical Engineering

Dr. Alain Bourhis
Principal

Dr. Bourhis is a seasoned technology consultant, joining the firm in 1999, and since offering his superior design and process development skills to clients. Dr. Bourhis holds a PhD in Chemical Engineering from MIT.

SNAPSHOT:

Knowledge
Pharmaceuticals - Protein and Peptide     development/production
- Crystallization science
- Time release hydrogels
- cGMP Implementation
- Clinical Trial Design
MicroElectronics - High-purity gas and liquid chemical production

Environmental - Supercritical water oxidization (SCWO)
- Thermal processes
- Chemical Warfare agents
Engineering Science - Computational Fluid Dynamics/Modeling
- Thermodynamics
- Process Control
- Statistical Exper. Design

Experience Education

IMPACT Technology Development
Molten Metal Technology
Modar
Holds 2 U.S. Patents

MIT - Ph.D., Chemical Engineering
- M.S., Chemical Engineering Practice
Lehigh University - B.S., Chemical Engineering

Francis X. McConville
Senior Project Leader

Mr. McConville offers his extensive experience in the bulk pharmaceutical and fine chemical industries, where he specialized in process development, scale-up and technology transfer. With degrees in Chemistry, Chemical Engineering and Biotechnology, Mr. McConville is perhaps best known as the author of the acclaimed "Pilot Plant Real Book". www.pprbook.com

SNAPSHOT:

Knowledge
Process Development - Chiral Separations
- Asymmetric Crystallization
- Biocatalysis
- Crystallization
- Experimental Design
- Ultrafiltration
Scale-Up - Process Optimization
- Scaleability Assessment
- HAZOP Review
- Economic Modelling
 
Technology Transfer - Start-up
- Troubleshooting
Operations - Kilo-lab design
- Equipment Specification
- IQ/OQ
- SOP Development
Engineering - Mixing
- Heat Transfer
Experience Education
IMPACT Technology Development
Worcester Foundation for Experimental Biology
New England Renewable Fuels
Sepracor
Holds 5 U.S. Patents
Worcester Polytechnic Institute - B.S., Chemistry
- M.S., Chemical Engineering
- M.S., Biotechnology

Leslie Bromberg
Senior Consultant and CFD Specialist

With an extensive multi-industry background in computational fluid dynamics (CFD),   Dr. Bromberg leads the IMPACT CFD division.

SNAPSHOT:

Knowledge

Environmental
- Nonthermal processing of VOC
- Chemical detection (IMS)
- Electrostatic Precipitation for sampling and
for PM control

Automotive
- Knock and misfire
- Fuels
- Onboard fuel reformation
- Diesel aftertreatment

 


Electrical
- Superconducting transmission and distribution
- High performance magnets
- High temperature superconductivity

Engineering Science
- CFD Modelling
- Chemical kinetics
- Stochastic/turbulent combustion modeling
- Systems modeling

Experience Education

IMPACT Technology Development
MIT Principal Research Engineer

 

MIT (BS EE)
MIT (PhD, Nuclear Engineering/Plasma Physics)
Holds ~ 24 US patents
Publications:  over 100

Charles Freeman
Senior Consulting Specialist

Mr. Freeman has both a mechanical and chemical engineering background offering exceptional project management and process design skills.  Mr. Freeman studied Chemical Engineering at Northeastern University and Mechanical Engineering at UMass-Lowell.

SNAPSHOT:

Knowledge
Process Development - Process Design
- Equipment Specification
- Fabrication
- Instrumentation/Process Control
- Installation
- Start-up
- Optimization
Project Management - Proven Team Leader
- Multidisciplinary Supervisor
- Facility Management

Environmental - Supercritical water oxidization (SCWO)
- Chemical Warfare agents
Operations - SOP Development
- Equipment Testing/Validation
- Experimental Planning Execution
- Training
Experience Education

IMPACT Technology Development
Busek
Counter-Current Systems
General Atomics
MODAR
Thermo Electron

UMASS-Lowell - Mechanical Engineering Technology
Northeastern University - Chemical Engineering

Dave Marro
Senior Consultant

Dave has extensive experience in product and process development, particularly in disposable medical devices and bioprocessing equipment. This includes structured and investigative experimentation, the design and construction of prototypes and assembly fixtures, and formal documentation.  Dave also has designed and built many database applications to support technical and other business processes.

SNAPSHOT:

Knowledge
Process Development
Early prototype construction and characterization.
Product Design
   (Solidworks, Autocad)
Documentation of Testing
Manufacturing Procedures
Data Acquisition Systems
Design of Experiments
FMECA

Data Systems
SQL
VBA
Filemaker
Labview
Data System Documentation in a FDA Regulated Environment
Database project management
Experience Education

T David Marro Consulting
- SiOnyx Inc.
- New England Biolabs
- Axya Medica
- Osram Sylvania
ABIOMED Inc.
Polymer Technology
Kontron Medical
Millipore Holds 3 U.S. Patents

Pennsylvania State University, B.S.
Northeastern University, Mech. Eng.
Member ASQ, ASME

David Schlier
Senior Consultant

Mr. Schlier has extensive experience in process development and design, project management, facilities management and layout, cost estimation, operations management, start-up and troubleshooting. Mr. Schlier has recent experience in safety management and regulatory compliance. He received a BSChE from the University of Massachusetts, Amherst.

SNAPSHOT:

Knowledge
Operations - Operations management
- ISO 9000 team leader
- SOP Development
Project Management - Facilities Management
- Plant Installation
- Equipment Specifications
- Facilities Layout & Plant Flow
- Process Development
- Contractor Management
Plant Safety - OSHA 1910.119/EPA RMP
- Risk Management
- Regulatory Compliance
Environmental - Waste Minimization
- Radioactive & Hazardous Waste
- Effluent Control
- Superfund
Technology - Filtration & Separation
- Drying, Heat-treating
- Environmental Controls
- Process Design/Estimating
- Process Development
- Start-up & Troubleshooting

Experience Education

IMPACT Technology Development
Nuclear Metals/Starmet
Applied Technology Management
2 Patents
Various Papers & Presentations

BSChE, University of Massachusetts, Amherst

Paul Vernucci
Senior Consultant

Mr. Vernucci offers his extensive experience in the field of extra-corporeal blood processing, development of medical devices and process optimization. Mr. Vernucci holds a M.S. Engineering Management fromTufts University.

SNAPSHOT:

Knowledge
Applied Separations - Filtration
- Membrane Technology
- Non Wovens
- Centrifugation
Bioprocess Technology - Chromatography
- Filtration
- cGMP Implementation
- 21 CFR Part 11
- GAMP4 for automated systems.
 
Project Management - Risk Analysis
- FMEA
- Cross Functional Teams
- Six Sigma
Blood Cell Processing - Leuko-reduction
- Cell Washing
- Cryo-preservation
- Cell Capture & Release
- Extra-corporeal processing
- Aphaeresis
Experience Education

IMPACT Technology Development
Viacell/Viacord
Haemonetics
HemaSure
Cuno
Millipore
2 U.S.Patents

Northeastern University - B.S., Chemical Biological Technology
Tufts University - M.S., Engineering Management

Sam Williams
Senior Consultant

Mr. Williams brings both a chemistry, engineering, and materials science background to the IMPACT team as well as being a seasoned technical manager.  Mr. Williams received his B.A. in Chemistry from Reed College.

SNAPSHOT:

Knowledge

Skills:

- Quality Systems
- Quality Engineer
- Quality Control
- GMP manufacturing
- Design Review
- Medical Device design
- Vendor audit planning and execution
- Internal quality audits
- Change control requirements
- Raw materials inspection and release programs
- FDA requirements for medical devices

- Process optimization
- Analytical chemistry
- Analytical Method Development
- Single-use systems
- Disposable bioreactors
- Separation science
- Synthetic membrane development and manufacturing
- Non-wovens design and manufacturing
- Polymer chemistry

- Project Management
- Experimental design
- FMECA risk assessment
- Multi-angle light scattering
- HPLC

Experience Education

Xcellerex, Inc.
Whatman-Hemasure, Inc.
Sepracor, Inc.
Innovative Membrane Systems
Albany International Research Company

 

 

Reed College, B.A. Chemistry